3D Printing Services / Print Farm
Full-color, multi-material, multi-head 3D printing with flexibility and speed
Full-color, multi-material, multi-head 3D printing with flexibility and speed
At 865FabLab, our 3D printing farm is engineered to deliver high-throughput, multi-material parts using a combination of tool‑changing and single‑extruder systems. We can support complex parts, color differentiation, and multiple material combinations in a single print job — or scale with parallel production runs across machines.
Our Setup & Capabilities
-
Multi-head tool changer unit supports up to five independent extruders for multi-color or multi-material prints in a single build
-
CoreXY mechanics for faster, smooth motion
-
Large build volumes for bigger parts or assemblies
-
Multiple single-extruder units in parallel for high output of simpler parts
-
Support for standard filament materials like PLA, PETG, ABS, TPU, and specialty blends
-
Automatic calibration & leveling ensures reliable first layers and consistent output
-
Networked print farm workflow for remote monitoring, job scheduling, and batch management
Workflow & Process
-
Submit your 3D model file (STL, STEP, OBJ, etc.)
-
Discuss material requirements and multi-material strategies
-
We optimize the job across print heads or machines
-
Print & monitor through our farm management system
-
Post-processing — support removal, sanding, assembly, etc.
-
Ship or pick up, packaged and ready to integrate
Typical Print Specifications
Parameter Typical Performance Build volume (multi-head) ~360 × 360 × 360 mm (or equivalent “large-cube” envelope) (Prusa3D by Josef Prusa) Extruder count Up to 5 heads for simultaneous material/color printing (Prusa3D by Josef Prusa) Print resolution ~0.1 mm (100 µm) to ~0.3 mm (300 µm) depending on model and use case Filament diameter 1.75 mm Material types PLA, PETG, ABS, TPU, engineering blends, composites.
Ideal Use Cases
-
Functional prototype parts needing multi-material structure
-
Enclosures, housings, brackets, and interfaces
-
Custom jigs, tooling, fixturing, and aligners
-
Model parts with embedded multi-color detail or gradients
-
Low-run parts or custom one-offs where cost, speed, and complexity matter
-
Batches of simpler parts produced in parallel on single-extruder units

Materials & Material Strategies
We can print with a variety of filament materials, and combine them intelligently in a single print:
-
Rigid plastics: PLA, PETG, ABS, ASA
-
Flexible / elastomeric: TPU, TPE
-
Composite & specialty blends: carbon-fiber, glass-filled, etc.
-
Support materials / internal scaffolding: dissolvable or breakaway supports
-
Multi-color and multi-material builds using tool-changer head(s)
With our multi-head system, we can assign different materials or colors to individual sections of your model, or craft infill/support strategies that use alternate materials for ease of removal.

In-store branding and signage
Window displays and visual merchandising
Themed event signage or sculptural props
Photo booth backdrops or 3D logos
High-end dimensional branding for walls and fixtures
Displays for malls, airports, and showrooms



Get Started with 3D Printing
Whether you need a complex multi-material prototype or a high-volume run of functional parts, our print farm delivers flexibility and speed.
Start a 3D Printing Project
3D Printing FAQ's
-
Can you mix different materials in the same print?
Yes — using our multi-head tool-changing printer, we can combine rigid, flexible, or composite materials within a single build.
-
What is the maximum size you can print in one piece?
We can print parts up to the envelope of our largest multi-head machine (typically ~360 × 360 × 360 mm). Larger parts can be split and assembled.
-
Do you run prints in parallel?
Yes — simpler parts may run concurrently on our fleet of single-extruder units. This helps reduce queue times and increases throughput.
-
What file types do you accept?
We accept STL, OBJ, STEP/IGES, 3MF, and other standard 3D formats. We also assist with file cleanup and slicing optimization.
-
Is finishing or assembly included?
Yes — we offer support removal, sanding, priming, minor assembly, and batching services as needed.
-
Do you offer shipping or pickup?
We offer both. Orders can be picked up at our Powell, TN facility or shipped anywhere in the USA.
-1.jpg)
Re-board® / Hexacomb Board
Lightweight, rigid, and 100% recyclable — ideal for flat-pack displays, structures, and furniture.

ACM (Aluminum Composite Material)
Durable, dimensionally stable panels — perfect for signage, wall panels, and precision routing.

Polycarbonate Sheets
Impact-resistant and clear — used for safety shields, machine guards, and enclosures.

Acrylic (Plexiglass / PMMA)
Glossy, laser-cuttable plastic — great for signage, retail displays, and decorative panels.

Rubber Foam Sheets
Soft, flexible material — perfect for gaskets, padding, packaging inserts, and custom drone packaging

Plywood & Sheet Wood
Versatile material for signage, furniture, and structural panels — CNC cut with precision.

PET Acoustic Material
Sound-absorbing and customizable — ideal for office panels, acoustic baffles, and branded noise control solutions.