Design-Ready Fabrication Services

Collaborate with our in-house design team to turn your ideas into production-ready files using SolidWorks and Onshape. We help bridge concept to cut.

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Fabrication & Advanced Product Prototyping

Our extensive in-house capability allows us to handle a wide range of projects efficiently—from branded display pieces to functional prototypes and OEM components.

We act as a fabrication bureau and production partner to signage companies, lighting specialists, design agencies, and product developers.

Let’s Work Together

From high-impact retail displays to complex fabricated components, 865 FabLab delivers precision manufacturing for forward-thinking businesses.

Foam Cutting Services

Giant foam letters, custom logos, and sculpted props — cut cleanly and at scale.

CNC Routing Services

Precision routing of wood, plastic, aluminum, and composites. Ideal for signage, panels, fixtures, and custom fabrication.

Laser Cutting & Engraving

Detailed cutting and engraving of wood, acrylic, leather, and more. Perfect for signage, tags, and custom branding work.

Vacuum Forming Services

Small and large-scale forming of plastic sheets into trays, molds, panels, and protective covers — including tooling and prototyping.

Advanced CNC Knife Cutting

Knife-cutting and printing on rigid cardboard panels for displays, furniture, and sustainable structures. Camera-registered for perfect alignment. picture

3D Printing Services

Functional prototyping and small batch runs using FDM and resin printers. Fast turnaround for custom parts or product development.

Product Prototyping

From sketch to sample — we help design, fabricate, and refine your product ideas using mixed media and digital fabrication.

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Custom Packaging & Displays

Design and production of packaging, inserts, retail-ready boxes, and POP displays. Includes print and structural prototyping.

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Signage & Display Fabrication

Complete solutions for indoor and outdoor signage, illuminated features, and retail displays — from CNC to assembly.

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Digital Fabrication Support

Get help optimizing your files for production — CAD cleanup, toolpath planning, material selection, and more.

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Short‑Run Manufacturing

Flexible low-volume production of custom parts, packaging, and displays. Ideal for pilots, events, and specialty items.

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Material Sales & Supply

Stocked materials for fabrication — including LED profiles, plastics, signage components, and specialty substrates

Design‑Ready Fabrication

Collaborate with our in-house design team to turn your ideas into production-ready files using SolidWorks and Onshape. We help bridge concept to cut.

Our Commitment

At 865FabLab, integrity is at the heart of everything we do.

Although our company is organized as a limited liability company, I am also personally responsible for business debts. As the owner, I hold myself accountable before God to honor every obligation.

James Pudney / Founder

We specialize in precision fabrication, custom component manufacturing, and small-batch production using advanced CNC tools and digital workflows.

We are a B2B-focused operation, serving industries such as retail merchandising, signage, lighting, architecture, and product development.

A significant part of our work involves producing custom window displays, fixture components, and in-store branding elements for visual merchandising teams, marketing firms, and design studios.

 

Services FAQ's

 

Fabrication FAQ's

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Re-board® / Hexacomb Board

Lightweight, rigid, and 100% recyclable — ideal for flat-pack displays, structures, and furniture.

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ACM (Aluminum Composite Material)

Durable, dimensionally stable panels — perfect for signage, wall panels, and precision routing.

 

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Polycarbonate Sheets

Impact-resistant and clear — used for safety shields, machine guards, and enclosures.

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Acrylic (Plexiglass / PMMA)

Glossy, laser-cuttable plastic — great for signage, retail displays, and decorative panels.

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Rubber Foam Sheets

Soft, flexible material — perfect for gaskets, padding, packaging inserts, and custom drone packaging

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Plywood & Sheet Wood

Versatile material for signage, furniture, and structural panels — CNC cut with precision.

 

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PET Acoustic Material

Sound-absorbing and customizable — ideal for office panels, acoustic baffles, and branded noise control solutions.