Fabrication & Advanced Product Prototyping

From design files to finished parts — fast, accurate, and built in the USA.

From design files to finished parts — fast, accurate, and built in the USA.

At 865FabLab, we provide end-to-end fabrication services for prototypes, custom parts, retail components, and short-run builds. Whether you’re refining a product idea or need physical parts produced from finalized CAD, we handle cutting, forming, printing, and finishing — all under one roof.

What We Offer

We combine precision fabrication tools with flexible workflows to help you move quickly from idea to physical outcome.

Our prototyping and fabrication services include:

CNC routing and contour cutting
Laser cutting and engraving
Knife cutting and V-grooving for structural boards
3D printing for parts, enclosures, and models
Vacuum forming for packaging and molded components
Material bonding, gluing, assembly, and edge finishing
Print-to-cut workflows with camera registration
File prep, cleanup, and nesting for efficient production

Equipment We Use

Kimla CNC Router — high-accuracy milling of wood, plastics, aluminum
Kimla Verone Knife Cutter — perfect for Re-board®, foam, and flexible materials
CO₂ Laser Cutter — ideal for acrylic, wood, and detailed cuts
Vacuum Former — for forming lightweight plastics over molds
FDM & Resin 3D Printers — for fast, strong prototypes
Large-format UV printer — for direct-to-substrate graphics

Why Use 865FabLab for Prototyping?

Fast lead times — we prioritize short-run and custom jobs
B2B focused — we understand deadlines, retail timelines, and pilot phases
Material and tooling knowledge built into the process
Small quantities welcome — no minimums required

Supported Materials

We fabricate with a wide range of materials, including:

Acrylic, polycarbonate, and PETG
Re-board®, Swedboard®, Xanita®, Falconboard®
Rubber foam, foam board, PVC-free panels
Plywood, MDF, and hardwood sheet stock
PLA/ABS/Nylon for 3D printed parts
Aluminum composite panels (ACM)

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Our Process

Upload your file or request design support
Choose materials or let us recommend based on performance and budget
Approve prototype or test cut (optional)
We fabricate and finish in-house
Pickup or ship nationwide

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Ideal for

Product developers needing first-run or proof-of-concept builds
Industrial designers requiring fast turnaround parts
Retail teams building custom displays or packaging
Engineers validating mechanical fit and function
Startups launching limited runs before scaling

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In-store branding and signage

Window displays and visual merchandising

Themed event signage or sculptural props

Photo booth backdrops or 3D logos

High-end dimensional branding for walls and fixtures

Displays for malls, airports, and showrooms

Gametime

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Re-board® / Hexacomb Board

Lightweight, rigid, and 100% recyclable — ideal for flat-pack displays, structures, and furniture.

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ACM (Aluminum Composite Material)

Durable, dimensionally stable panels — perfect for signage, wall panels, and precision routing.

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Polycarbonate Sheets

Impact-resistant and clear — used for safety shields, machine guards, and enclosures.

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Acrylic (Plexiglass / PMMA)

Glossy, laser-cuttable plastic — great for signage, retail displays, and decorative panels.

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Rubber Foam Sheets

Soft, flexible material — perfect for gaskets, padding, packaging inserts, and custom drone packaging

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Plywood & Sheet Wood

Versatile material for signage, furniture, and structural panels — CNC cut with precision.

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PET Acoustic Material

Sound-absorbing and customizable — ideal for office panels, acoustic baffles, and branded noise control solutions.