Signage & Display Fabrication
Out-of-the-ordinary signage for retail, branded spaces, and visual storytelling.

Out-of-the-ordinary signage for retail, branded spaces, and visual storytelling.
At 865FabLab, we’re not a traditional sign shop — we don’t handle basic vinyl banners or field installs. Instead, we specialize in the custom fabrication of high-impact signage and display elements that are meant to grab attention, build atmosphere, and elevate brand presence.
Whether it’s resin-filled letters, edge-lit acrylic signage, or large foam props for themed environments, our team builds one-of-a-kind solutions that stand out — not blend in.
What we offer
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Resin-filled dimensional letters with color depth and lighting integration
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LED edge-lit signs — glowing panels, letters, and custom shapes
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In-store display signage for retail spaces, malls, and boutique shops
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Foam-cut letters and props with hardcoat finishes for events or environments
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Printed, cut, and layered signage elements for depth and dimension
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Window display elements and visual merchandising props
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Custom mounting panels, standoff layers, and branding features
We design and fabricate — your team or contractor handles install.
What Makes Us Different
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We fabricate specialty signage not easily produced by standard sign vendors
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We have CNC routers, laser cutters, and foam carving tools in-house
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We use edge-lighting, layering, and form to build unique signage features
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We can support multi-material builds: acrylic, wood, foam, aluminum composite, PETG, and more
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We do not do installations — our focus is building it right, ready for your team to install
In-store branding and signage
Window displays and visual merchandising
Themed event signage or sculptural props
Photo booth backdrops or 3D logos
High-end dimensional branding for walls and fixtures
Displays for malls, airports, and showrooms
Techniques & Tools
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CNC routing of letters and shapes (wood, ACM, acrylic)
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Laser cutting and engraving of acrylic panels and overlays
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Knife cutting for foam boards, Re-board®, and backings
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Large-format foam cutting for sculpted signage or lettering
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Hardcoating and sanding foam signage for a durable finish
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LED channel integration, light panel diffusion, and printed branding
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Casting and filling for resin effects in dimensional signage

Materials We Commonly Use
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Acrylic (clear, frosted, mirrored)
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Re-board®, Swedboard®, foam board
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Expanded polystyrene (EPS) foam with hardcoats
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MDF, plywood, and composite panels
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Aluminum composite material (ACM)
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PETG and light-diffusing plastics
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Silicone, resins, and bonding agents







Let’s Build Something Bold
If you need signage or displays that are outside the box — dimensional, illuminated, or sculptural — we’re your fabrication partner.
Start a Signage & Display Project
Signage & Display FAQ's
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Do you handle sign installation?
No — we provide fully fabricated signage, ready for pickup or delivery, but we do not offer field installation services.
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Can you create custom-shaped signs with lighting?
Yes — we specialize in edge-lit and layered signage with custom forms, integrated LEDs, and multi-material assembly.
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What’s the largest foam sign or prop you can produce?
We can cut large-scale EPS foam letters and shapes using our foam cutting equipment, and apply hardcoats for protection and paint finishes.
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Do you offer resin lettering or casting for signage?
Yes — we fabricate resin-filled letters and cast components as part of custom signage builds.
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What is the typical lead time for a project?
Turnaround varies depending on complexity and volume, but many projects are completed within 3–7 business days once files and materials are confirmed.
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Do you offer shipping or pickup?
We offer both. Orders can be picked up at our Powell, TN facility or shipped anywhere in the USA.
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Re-board® / Hexacomb Board
Lightweight, rigid, and 100% recyclable — ideal for flat-pack displays, structures, and furniture.

ACM (Aluminum Composite Material)
Durable, dimensionally stable panels — perfect for signage, wall panels, and precision routing.

Polycarbonate Sheets
Impact-resistant and clear — used for safety shields, machine guards, and enclosures.

Acrylic (Plexiglass / PMMA)
Glossy, laser-cuttable plastic — great for signage, retail displays, and decorative panels.

Rubber Foam Sheets
Soft, flexible material — perfect for gaskets, padding, packaging inserts, and custom drone packaging

Plywood & Sheet Wood
Versatile material for signage, furniture, and structural panels — CNC cut with precision.

PET Acoustic Material
Sound-absorbing and customizable — ideal for office panels, acoustic baffles, and branded noise control solutions.